Pezasys ERP for Flexible Packaging
Flexible packaging is the fastest-growing segment of the packaging industry — now evolving further with eco-friendly substrates. To stay competitive, manufacturers need more than just fast estimates. They need a single platform that connects sales, production, inventory, and invoicing seamlessly.

Our AI-powered estimation module automatically suggests the most suitable roll width for each job by considering both quantity and execution time. For larger pouch sizes (such as front, back, and gusset printing separately), the system also recommends multi-roll options. In addition, it generates KLD files in real time, enabling the prepress team to use them directly without delay.

One Platform. Complete Workflow.
Pezasys ERP is built specifically for flexible packaging. It doesn’t stop at generating instant estimates and KLDs — it covers the entire production cycle from start to finish.

End-to-End Process Flow …

Estimate & KLD

  • Generate accurate cost estimates instantly
  • Apply dynamic margin structures based on job complexity & quantity
  • Auto-generate KLDs for designers alongside estimates

Inventory Management

  • Track raw materials, substrates, and laminates layer-wise
  • Manage roll stock, wastage, and consumption in real time
  • Barcodes for precise efficient handling

Production Planning & Control

  • Split jobs into multiple parts (front, back, gusset) when required
  • Monitor every process: Printing, Lamination, Slitting, Pouching
  • Optimize machine load and reduce downtime

Quality & Process Tracking

  • Integrated process checklists
  • Real-time visibility of WIP (work in progress)
  • Job ageing and performance reports

Dispatch & Invoicing

  • Generate delivery notes and dispatch slips
  • Automated billing linked with finished goods
  • Full integration with customer orders and POs

Compatible Technologies

  • Flexo: Narrow Web/Wide Web
  • Digital: HP Indigo 6k, 25K, 2ook
  • Rotogravure

With Pezasys ERP, flexible packaging manufacturers get speed, precision, and total control — from raw material to final invoice, all in one system.